The basics of lockout/tagout for crane workers. Lockout/tagout policies and procedures protect workers from hazardous energy during overhead crane repair and other machine and equipment service. The intention of lockout/tagout is to lockout and dissipate all energy sources—and verify a zero-energy state—before maintenance work can begin. FREE WEBINAR: This fast paced webinar deals with a root cause of many lockout/tagout related accidents: time management.This presentation, drawing from lean/5S principles, can make the difference between being ready to efficiently get the work done safely, and taking chances. Workplace Solutions: Using Lockout and Tagout Procedures to Prevent Injury and Death during Machine Maintenance. U.S. Department of Health and Human Services (DHHS), National Institute for Occupational Safety and Health (NIOSH) Publication No. 2011-156, (April 2011). OSHA requires three basic elements in a lock-out tag-out program. These are training, written procedures, and inspections. Training is required for two types of people; "authorized employees" and "affected employees." Authorized employees are people who do the maintenance or servicing work. They are the people who actually perform the lock-out The energy control program (Lockout/Tagout program) will be audited at least annually to ensure that the procedure and requirements of the OSHA standard are being followed. Included in the audit is a session in which management and employees review the results of this procedure. Basic Rules for Using Lockout or Tagout System Procedures: Authorized employee – An employee who performs servicing or maintenance on machines and equipment. Lockout or tagout is used by these employees for their own protection. Definitions. Affected employee – An employee who performs the duties of his or her job in an area in which the energy control procedure is implemented and servicing or tEkN. An effective lockout/tagout routine should take place every time machinery requires maintenance or cleaning; the routine has since developed into lockout/tagout tryout (LOTOTO), with an emphasis on trying to restart the equipment. This tryout stage ensures the lockout/tagout procedure was successful. It is implemented using the eight steps: 1. The procedures developed shall be documented in Appendix D. More than one energy source may be utilized on some equipment and the proper procedure must be followed in order to identify energy sources and appropriate lockout/tagout procedure. 3.1 Preparation for Lockout or Tagout Master Lock eLOTO is an easy-to-use, cloud-based software solution for writing and managing visual lockout procedures. Master Lock eLOTO is comprised of a web interface and two mobile applications: Procedure Database – Use a web browser to create, modify and print lockout procedures, and manage dates and tasks associated with audits The exception to lockout/tagout procedures described in Section 1910.147 (a) (2) (iii) (A) applies to cord and plug connected electrical equipment only. It does not appear from your description that your scenario meets the exception that unplugging the cord controls ALL of the hazardous energy to which the employer may be exposed. Assign authorized employees to ensure that LOTO procedures are faithfully and thoroughly followed. Identify all sources of hazardous energy potentially impacting a piece of equipment and lock out all sources. Make sure each person working on a piece of equipment applies his personal lock to the lockout device, as shown in Figure 1.

lock in lock out procedure